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Rebus Intl Inc.-logo

MASTER INDIGO DYEING LINE
Width : 1800mm | Year : 2004

REFERENCE ID : RBTP073

For continuous dyeing and treatment for modern denims including mercerising, bottoming, topping, sulphur dyeing and classic indigo blue, arranged for maximum flexibility.
Roller width 1800mm

Installed in 2004 (the dye vats and padders were manufactured 1994 and reconditioned by Master when this line was extended and installed in 2004)

2 Beam creels
(one creel can be prepared while the other is running)

  • for maximum 14 beams of max diameter 1400mm
  • Automatic yarn tension adjuster
  • Yarn pulling and feeding element
  • Soda process or wetting or pre-dyeing vat, complete with padder
  • 6 steam heated, PTFE coated timing cans 800mm dia. for mercerising
  • Fixing or 2nd wetting or washing vat
  • complete with stainless steel tank and mangle
  • Neutralising or washing vat
  • Washing vat complete with stainless steel tank
  • and padder

 

6 Dyeing vats complete with stainless steel tank

  • and intermediate padders, with overhead oxidising roller
  • arrangement with finned stainless steel rollers
  • and dancing roller
  • Counter current dye circulation system on dye vats
  • Control system for dyes with filters , dosing and pumps
  • Circulation Tank for Indigo
  • Overhead mounted steamer
  • for colour denim/ oxidiser for indigo

 

3 Washing or post dyeing treatment vats

  • with intermediate padders
  • Accumulator for automatic storage of dyed yarn when the
  • sizing machine stops for beam change,
  • 150m content ( 5 minutes at 30m/min)
  • Drying cylinder pre-dryer range with 10 PTFE coated drying cylinders
  • Karl Mayer- Rotal sizing box with prewetting, 2002
  • Double dip, double nip
  • Drying cylinder range with 14 PTFE coated drying cylinders
  • Karl Mayer- Rotal warp beaming head, 2002
  • Roller width 2840mm
  • Max. beam width 240cm between flanges
  • Max. weaving beam diameter 1600mm

 

Size preparation kitchen

  • Indigo Dye & Chemicals storage system with:
  • 2 tanks for chemical bath pretreatment
  • 5 Indigo tanks
  • 1 Sulphur Black tank
  • 3 stocking tanks for indigo
  • 1 tank for softened water

Canopies

Electrical control panels